Have you ever wondered how 3D printing is revolutionizing surgery in China? From precise surgical guides to customized implants, Chinese factories are at the forefront of this medical innovation. Let’s dive into the top surgical guide 3D printing factories in China and see how they’re changing the game in medical care.
Basics: 3D printed surgical guide for dental implant
Product Details: Dental surgical guides are tools that help dentists place dental implants accurately. They are created by taking impressions and 3D images of the patient’s teeth, which are then transferred to special software to design the guides. These guides are printed using a resin 3D printer and surgical guide resin. The guides are clear and placed over the patient’s teeth to indicate the exact area where the implant should be placed. There are three main techniques for making dental surgical guides: traditional implanting guides, digital implanting guides, and various types of support for these guides such as tooth-supported, mucosa-supported, and mixed
supported guides.
Pros:
– Accurate placement of dental implants
– Customized to individual patient needs using 3D imaging and software
– Clear guides for easy identification of implant sites
– Digital guides simplify operation steps and ensure full exposure of the operatin…
– Suitable for various types of dentition defects, including single tooth and mult…
Cons:
– Traditional guides have poor accuracy and may lead to implant failure, especiall…
– Limited use of traditional guides for patients with multiple missing teeth
– Digital guides require advanced software and hardware, which can be complex to s…
– Some guides may require flaps and direct fixation on the bone surface, which can…
SG – 3D Printing Resin for Surgical Guide
Resin 3D Printing in Dentistry for Precise Surgical Guides …
Product Details: The Shape 1 Dental 3D printer, now upgraded to the Shape 1+ Dental version, utilizes DLP (Digital Light Processing) technology and is equipped with a UV light. It has a print volume of 144 × 81 × 200 mm (5.76 × 3.2 × 7.87 inches). This printer is integrated with the ShapeWare 3D printing software in its dental version. It is designed for high speed and high throughput at a reasonable price, making it ideal for dental clinics and laboratories.
Pros:
– High quality and accuracy of the 3D printed parts
– Significant time savings in creating surgical guides and dental models
– Reduction in surgery time and postoperative reactions due to precise surgical gu…
– Ability to simulate implant placement and determine position, depth, and orienta…
– Cost optimization through faster processes and increased customer acquisition
– Minimally invasive technology, reducing patient discomfort and recovery time
– Customizable implants tailored to each patient’s needs
Cons:
– No specific cons mentioned in the article, but general limitations of 3D printin…
China surgical guide resin Manufacturers Factory Suppliers
Product Details: Surgical Guide Resin is a biocompatible material designed for 3D printing dental surgical guides, drilling templates, pilot drill guides, and device sizing templates. It is specifically formulated for Formlabs printers and is autoclavable, meeting solvent disinfection and autoclave sterilization standards. The resin supports print resolutions of 100 and 50 microns on compatible Formlabs printers. It requires post-curing and is compatible with Form 2, Form 3B, Form 3B+, and Form 3BL printers[1][3][5].
Pros:
– Provides dimensionally accurate dental implant guides and templates
– Biocompatible and autoclavable, ensuring patient and clinician safety
– Efficient digital workflow from intraoral scanning to production
– High flexural strength (> 102 MPa) and modulus (> 2400 MPa)
– Cost-effective compared to milled guides
– Easy to produce with additive manufacturing
Cons:
– May flex or break in larger-span frameworks, affecting accuracy
– Surface finish and rigidity may not be as good as milled guides
– Subject to warping with heat, light, moisture, and time if not properly post-cur…
– Limited by printer compatibility and specific resin tank requirements
– Higher upfront and ongoing costs for software and surgical kits
Surgical Guide
Product Details: Surgical guides for dental implants are custom-made tools created using CBCT scans and CAD/CAM technology. They are designed to guide the dentist during the implant placement procedure, ensuring accurate positioning, angle, and depth of the implant. These guides are tailored to the patient’s anatomy to enhance the precision and success of the implant surgery.
Pros:
– Enhanced accuracy and precision in implant placement
– Improved surgical outcomes and higher success rates
– Minimally invasive procedures
– Shorter surgery duration and faster recovery times
– Increased patient satisfaction and comfort
– Reduced risk of damaging critical structures such as nerves and blood vessels
– Predictability in outcomes, especially in complex cases
Cons:
– Higher costs due to advanced imaging and manufacturing processes
– Technological dependence and potential for technology malfunctions
– Learning curve for dental practitioners to master the use of surgical guides
– Limited flexibility during surgery in case of unforeseen anatomical variations
– Risk of guide misfit leading to improper implant placement
– Lengthened overall treatment time due to the process of obtaining CBCT scans and…
3D Printed Surgical Guide Case Study
Product Details: The 3D printed surgical guide utilizes the Aoralscan 3 intraoral 3D scanner to acquire jaw data and the AccuFab-D1s 3D printer to print the guide. The process involves digital impression-taking, which is convenient and fast, and does not cause unpleasant feelings for the patient. The guide is designed using digital impression and CBCT data to accurately plan the position, direction, and depth of the implants, avoiding damage to anatomical structures like the maxillary sinus and mandibular neural tube.
Pros:
– Provides precise positioning for dental surgeons, avoiding common issues like si…
– Minimally invasive surgery reduces postoperative complications and patients’ fea…
– Accurately navigates, tracks, and detects the central location of implant drilli…
– Reduces trauma and ensures accurate placement of implants according to the plann…
Cons:
– No significant cons are mentioned in the case study, but potential limitations c…
Surgical Guide Resin for 3D printing 1kg
Surgical Guide Resin(#3165)
Product Details: The IFUN 3165 Surgical Guide Resin is a material designed for 3D printing of dental surgical guides. It is compatible with LCD and DLP 3D printers. The resin is characterized by its accurate hole position, high hardness, and toughness, making it suitable for installing guide rings and withstanding surgical procedures.
Pros:
– High strength and toughness to prevent fracture during use
– Good biocompatibility in the human oral environment
– Highly transparent color that does not fade to yellow
– Accurate hole position for precise guide ring installation
Cons:
– Limited information available on specific sterilization methods compared to othe…
– May require specific post-printing treatments to achieve optimal properties
3D Printed Breastbone Implant And Surgical Guide
Product Details: The product involves a 3D Printed Titanium Breastbone Implant and a Resin Surgical Guide. The process uses SLA 3D Printing for the surgical guide and DMLS 3D Printing for the titanium implant. The materials used are SLA Generic Resin and medical-grade titanium alloy powder. The implant is customized based on a patient’s CT scan data, specifically designed to fit the affected area and secured with screws. The surgical guide is produced using UV-cured resin to display fine details and sharp edges. The lead time is approximately 5 workdays, and the price range is between $1,000 and $5,000.
Pros:
– Customizable implant that can be adjusted to fit the affected area precisely, im…
– The use of medical-grade titanium alloy ensures biocompatibility, flexibility, a…
– The surgical guide helps in precise pre-planning and execution of the surgery, r…
– Quick production time, allowing for just-in-time manufacturing and reducing pati…
Cons:
– The porous surface of the implant, while aiding in osseointegration, can trap pa…
– The customized nature of the implants makes quality inspection more challenging…
– The shiny and polished surface of the implants can interfere with 3D scanning, r…
3D Printed Dental Surgical Guides: The Future of …
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Basics: 3D printed surgical guide for dental implant | Dental surgical guides are tools that help dentists place dental implants accurately. They are created by taking impressions and 3D images of the pati… | – Accurate placement of dental implants – Customized to individual patient needs using 3D imaging and software – Clear guides for easy identification… | – Traditional guides have poor accuracy and may lead to implant failure, especiall… – Limited use of traditional guides for patients with multiple m… | ifun3d.com |
| SG – 3D Printing Resin for Surgical Guide | asia.powerresins.com | |||
| Resin 3D Printing in Dentistry for Precise Surgical Guides … | The Shape 1 Dental 3D printer, now upgraded to the Shape 1+ Dental version, utilizes DLP (Digital Light Processing) technology and is equipped with a… | – High quality and accuracy of the 3D printed parts – Significant time savings in creating surgical guides and dental models – Reduction in surgery ti… | – No specific cons mentioned in the article, but general limitations of 3D printin… | www.rayshape3d.com |
| China surgical guide resin Manufacturers Factory Suppliers | Surgical Guide Resin is a biocompatible material designed for 3D printing dental surgical guides, drilling templates, pilot drill guides, and device s… | – Provides dimensionally accurate dental implant guides and templates – Biocompatible and autoclavable, ensuring patient and clinician safety – Effici… | – May flex or break in larger-span frameworks, affecting accuracy – Surface finish and rigidity may not be as good as milled guides – Subject to warpi… | www.china-3dprinting.com |
| Surgical Guide | Surgical guides for dental implants are custom-made tools created using CBCT scans and CAD/CAM technology. They are designed to guide the dentist duri… | – Enhanced accuracy and precision in implant placement – Improved surgical outcomes and higher success rates – Minimally invasive procedures – Shorter… | – Higher costs due to advanced imaging and manufacturing processes – Technological dependence and potential for technology malfunctions – Learning cur… | articon.com |
| 3D Printed Surgical Guide Case Study | The 3D printed surgical guide utilizes the Aoralscan 3 intraoral 3D scanner to acquire jaw data and the AccuFab-D1s 3D printer to print the guide. The… | – Provides precise positioning for dental surgeons, avoiding common issues like si… – Minimally invasive surgery reduces postoperative complications… | – No significant cons are mentioned in the case study, but potential limitations c… | www.shining3ddental.com |
| Surgical Guide Resin for 3D printing 1kg | dms-innovation.com | |||
| Surgical Guide Resin(#3165) | The IFUN 3165 Surgical Guide Resin is a material designed for 3D printing of dental surgical guides. It is compatible with LCD and DLP 3D printers. Th… | – High strength and toughness to prevent fracture during use – Good biocompatibility in the human oral environment – Highly transparent color that doe… | – Limited information available on specific sterilization methods compared to othe… – May require specific post-printing treatments to achieve optim… | ifun3d.com |
| 3D Printed Breastbone Implant And Surgical Guide | The product involves a 3D Printed Titanium Breastbone Implant and a Resin Surgical Guide. The process uses SLA 3D Printing for the surgical guide and… | – Customizable implant that can be adjusted to fit the affected area precisely, im… – The use of medical-grade titanium alloy ensures biocompatibili… | – The porous surface of the implant, while aiding in osseointegration, can trap pa… – The customized nature of the implants makes quality inspection… | www.facfox3d.com |
| 3D Printed Dental Surgical Guides: The Future of … | www.piocreat3d.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Surgical Guide 3D Printing Factories in China
What are the benefits of using 3D printed surgical guides?
Using 3D printed surgical guides offers several benefits, including improved accuracy and personalized fit for each patient. These guides can be tailored to specific patient needs, reducing surgery times and improving outcomes. For example, in craniomaxillofacial tumor surgery, 3D printed guides can save up to three hours of surgery time and minimize the margin for error.
How long does it take to 3D print a surgical guide?
The time it takes to 3D print a surgical guide can vary depending on the printer and the size of the guide. Generally, it can take anywhere from ten to twenty-five minutes to three hours. For instance, a surgical guide might be printed in about one hour and nine minutes, making it a relatively quick process compared to traditional methods.
What kind of materials are used for 3D printing surgical guides?
For 3D printing surgical guides, biocompatible materials are essential. These include resins like Biocompatible Clear MED610, which is suitable for long-term contact with skin and short-term contact with tissue, bone, or mucosal membranes. It’s crucial to use FDA-cleared resins to ensure safety and compliance with medical device regulations.
Can dental labs print their own surgical guides?
While dental labs can technically print surgical guides, there are strict regulations to consider. Surgical guides are classified as medical devices and must be manufactured in FDA-approved facilities. The printer, curebox, and resin used must all be validated for medical use to avoid legal and safety issues.
How user-friendly are 3D printers for surgical guides?
Modern 3D printers designed for surgical guides are user-friendly and accessible to medical professionals of all levels of expertise. These printers often come with simplified additive manufacturing workflows, automatic build tray arrangement, and software that supports easy model corrections and file formats. This makes the process of printing surgical guides relatively straightforward and efficient.