Are you curious about how 3D printing is revolutionizing dental care in China? Let’s dive into the top dental 3D printer factories in the country, where innovative technologies are making dental treatments more efficient, affordable, and personalized. From fully automated workflows to high-precision printing, we’ll explore the leaders in this field.
Dental 3D Printing Materials for Digital Dentistry – Carbon
Contact a Member of the Carbon Team – Carbon 3D
Product Details: Carbon 3D’s products utilize the Digital Light Synthesis (DLS) process, which is driven by Continuous Liquid Interface Production (CLIP). This technology cures liquid plastic resin into solid parts using ultraviolet light. The process involves projecting UV images through an oxygen-permeable window into a reservoir of UV-curable resin, allowing the part to solidify as the build platform rises. The printed parts undergo a secondary heat-activated curing stage to enhance their mechanical properties[1][3][5].
Pros:
– Produces parts with predictable isotropic mechanical properties and exceptional…
– Allows for rapid design iterations, functional and rapid prototyping, and seamle…
– Enables the creation of parts with high-resolution details and engineering-grade…
– Supports customization and the application of textures to complex curved surface…
– Faster printing speeds, with up to 2.5x higher throughput compared to previous m…
Cons:
– The dual-cure materials, while enhancing strength, can make the parts more britt…
– Requires specific post-printing processing, including baking in an oven to activ…
– The technology and materials may be more expensive compared to traditional 3D pr…
MedTech – Carbon 3D
Product Details: Carbon DLS (Digital Light Synthesis) technology is a 3D printing method used in the medical industry for producing high-quality, patient-specific medical devices. It employs a continuous printing process, achieving high resolution and surface quality, and minimizes the layering effect common in other additive manufacturing techniques. Carbon offers a range of biocompatible materials, including silicone-based materials for soft tissue applications and rigid polymers for surgical guides and instrument handles. The technology supports the production of customized medical devices such as surgical guides, prosthetics, and anatomical models based on patient data from MRIs or CT scans[1][4][5].
Pros:
– High speed and efficiency due to continuous printing process
– High resolution and exceptional surface quality
– Ability to produce patient-specific devices tailored to individual needs
– Excellent mechanical properties including strength, durability, and flexibility
– Greater design freedom allowing for complex geometries and internal channels
– Biocompatible materials meeting regulatory standards
– Fast design iterations and swift production times compared to traditional method…
– Enhanced repeatability and part traceability
Cons:
– Anisotropy in traditional 3D printing methods (though Carbon DLS mitigates this…
– Limited availability of certain materials and properties compared to traditional…
– Higher initial investment in the technology and equipment
– Regulatory compliance requirements can be stringent, though Carbon’s technology…
Carbon releases three new 3D printing dental resins
Product Details: Carbon has released three new 3D printing resins for dental applications, developed by industry partners. The new materials include Pac-Dent Rodin Sculpture, Desktop Health Flexcera Base, and Keystone KeyGuard. Pac-Dent’s Rodin Sculpture Resin is designed for modern dental restorations, offering premium precision, aesthetics, and strength. It has FDA 510k clearance for all-on-x temporary dental appliances and contains over 50% ceramic filler. Desktop Health Flexcera Base is FDA-cleared for creating high-impact denture bases, combining optimal fracture resistance with excellent aesthetic quality. Keystone Industries’ KeyGuard material is certified for high-quality, custom-fit mouthguards, allowing for digital design with custom variable wall thicknesses for
greater comfort and protection.
Pros:
– Pac-Dent Rodin Sculpture Resin offers premium precision, aesthetics, and strengt…
– Desktop Health Flexcera Base provides optimal fracture resistance and excellent…
– Keystone KeyGuard material allows for custom-fit mouthguards with variable wall…
– These resins improve workflow efficiency and product offerings for dental labs.
– They facilitate dental industry innovation through advanced, best-in-class resin…
Cons:
– No specific cons mentioned in the article.
Who We Are – Carbon 3D
Product Details: Carbon 3D offers a range of DLS 3D printers, including the M2, L1, and M3 models. These printers utilize the Digital Light Synthesis (DLS) technology to produce fully dense, isotropic parts. The printers support various engineering-grade materials and elastomers, and they are designed for rapid prototyping and production-ready parts. The M3 printer, for example, features improved heat management, up to 2.5x higher throughput, and advanced software for lattice design and surface textures[2][3][5].
Pros:
– Production-quality printed parts with full density and high infill density, suit…
– Quick turnaround and rapid production capabilities, ideal for beating competitio…
– Greater material flexibility with compatibility for a wide range of engineering-…
– High quality and consistency in producing fully dense isotropic parts that are s…
– Outstanding surface finish providing a premium aesthetic comparable to injection…
– Advanced software features for lattice design, surface textures, and real-time s…
– Regular over-the-air software updates and remote troubleshooting for improved us…
Cons:
– Higher cost compared to other 3D printing technologies, given the advanced techn…
– Limited accessibility due to the specialized nature of the DLS technology and th…
Chinese 3D Printers – Top 3D Shop
Product Details: The 3D printers from Chinese manufacturers vary widely in price and features. For instance, the ZRapid Technologies Co., Ltd. offers 3D printers priced between $50,000 to $65,000 per set, known for high-quality and precise printing. In contrast, JIANGXI NEW SILK ROAD INDUSTRY & TRADE COMPANY LIMITED offers 3D printers at a much lower price range of $540-$550 per piece. High-end models like those from Fastform Technology Co., Ltd. and Chuanghong (Dongguan) Additive Manufacturing Technology Co., Ltd. are priced between $248,000 to $300,000 and are known for their high surface quality and accurate size SLm printing[1][5].
Pros:
– Lower production costs: Manufacturing in China can significantly reduce producti…
– High output in less time: Chinese factories can handle high-volume production qu…
– Ease of use and reliability: Many Chinese 3D printer brands, such as Tiertime an…
– High-quality prints: Advanced models offer high surface quality and accurate siz…
Cons:
– Language difficulties: Communication can be a challenge when dealing with Chines…
– Shipping issues: Shipping products from China can be complex and time-consuming[…
– Quality variability: There can be variability in the quality of work depending o…
– Ethical considerations: Low labor costs in China can raise ethical concerns rega…
Carbon and Keystone mark 1 million 3D printed dental …
Product Details: Carbon and Keystone Industries have achieved a milestone of 1 million dental parts 3D printed using Carbon’s Digital Light Synthesis (DLS) technology and Keystone’s validated materials. The partnership combines Carbon’s DLS technology with Keystone’s materials, such as KeySplint Soft Clear for flexible night guards, KeyGuide for surgical guides, KeyDenture Try-In for removable denture try-ins, KeyMask for gingival masks, and KeyGuard for sports guards. These parts were printed over 314,000 hours using 11,200 liters of Keystone materials. The collaboration aims to deliver advanced solutions for dental labs worldwide and various clinical needs. Keystone’s resins are also validated for use on other
3D printing platforms, including Nexa3D’s NXE platform and Desktop Health’s Einstein 3D printer.
Pros:
– High-volume custom manufacturing capability, enabling the production of 1 millio…
– Customization and patient-specific fit, enhancing comfort and accuracy in dental…
– Advanced materials like KeySplint Soft Clear offer durability and aesthetics for…
– Faster production times compared to traditional methods, meeting the high demand…
Cons:
– High initial costs associated with investing in 3D printing equipment, materials…
– Limited material selection compared to traditional dental materials, which can r…
– Post-processing requirements and potential sterilization challenges.
Digital Dentures – Carbon 3D
Product Details: Digital dentures powered by Carbon utilize state-of-the-art technology designed for optimum accuracy. The process involves a patient visit for a digital intraoral scan, creation of a unique digital denture design, a reference denture for test fit and aesthetics, and final printing and finishing by a Carbon partner lab. The materials used are durable, strong, and aesthetic, ensuring premium quality. The workflow is simplified, allowing for easy replacements and reduced labor costs[5].
Pros:
– Precise fit and exceptional strength
– Improved patient experience with fewer adjustments
– High-strength and breathtaking aesthetics
– Efficient appointments and reduced labor costs
– Ability to replicate archived models for easy replacements
– Comprehensive training and seamless integration for peak productivity
– High success rates and quick print times for a smoother workflow
Cons:
– Change can be daunting with a steep learning curve for new tools
– Initial investment in digital denture workflow equipment can be high
Burbank Dental Lab Installs Cutting Edge Carbon’s M2 3D …
DMP Dental 100 – 3D Printer
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Dental 3D Printing Materials for Digital Dentistry – Carbon | www.carbon3d.com | |||
| Contact a Member of the Carbon Team – Carbon 3D | Carbon 3D’s products utilize the Digital Light Synthesis (DLS) process, which is driven by Continuous Liquid Interface Production (CLIP). This technol… | – Produces parts with predictable isotropic mechanical properties and exceptional… – Allows for rapid design iterations, functional and rapid protot… | – The dual-cure materials, while enhancing strength, can make the parts more britt… – Requires specific post-printing processing, including baking i… | www.carbon3d.com |
| MedTech – Carbon 3D | Carbon DLS (Digital Light Synthesis) technology is a 3D printing method used in the medical industry for producing high-quality, patient-specific medi… | – High speed and efficiency due to continuous printing process – High resolution and exceptional surface quality – Ability to produce patient-specific… | – Anisotropy in traditional 3D printing methods (though Carbon DLS mitigates this… – Limited availability of certain materials and properties compar… | www.carbon3d.com |
| Carbon releases three new 3D printing dental resins | Carbon has released three new 3D printing resins for dental applications, developed by industry partners. The new materials include Pac-Dent Rodin Scu… | – Pac-Dent Rodin Sculpture Resin offers premium precision, aesthetics, and strengt… – Desktop Health Flexcera Base provides optimal fracture resista… | – No specific cons mentioned in the article. | www.tctmagazine.com |
| Who We Are – Carbon 3D | Carbon 3D offers a range of DLS 3D printers, including the M2, L1, and M3 models. These printers utilize the Digital Light Synthesis (DLS) technology… | – Production-quality printed parts with full density and high infill density, suit… – Quick turnaround and rapid production capabilities, ideal for… | – Higher cost compared to other 3D printing technologies, given the advanced techn… – Limited accessibility due to the specialized nature of the DLS… | www.carbon3d.com |
| Chinese 3D Printers – Top 3D Shop | The 3D printers from Chinese manufacturers vary widely in price and features. For instance, the ZRapid Technologies Co., Ltd. offers 3D printers price… | – Lower production costs: Manufacturing in China can significantly reduce producti… – High output in less time: Chinese factories can handle high-vo… | – Language difficulties: Communication can be a challenge when dealing with Chines… – Shipping issues: Shipping products from China can be complex a… | top3dshop.com |
| Carbon and Keystone mark 1 million 3D printed dental … | Carbon and Keystone Industries have achieved a milestone of 1 million dental parts 3D printed using Carbon’s Digital Light Synthesis (DLS) technology… | – High-volume custom manufacturing capability, enabling the production of 1 millio… – Customization and patient-specific fit, enhancing comfort and… | – High initial costs associated with investing in 3D printing equipment, materials… – Limited material selection compared to traditional dental mate… | www.tctmagazine.com |
| Digital Dentures – Carbon 3D | Digital dentures powered by Carbon utilize state-of-the-art technology designed for optimum accuracy. The process involves a patient visit for a digit… | – Precise fit and exceptional strength – Improved patient experience with fewer adjustments – High-strength and breathtaking aesthetics – Efficient ap… | – Change can be daunting with a steep learning curve for new tools – Initial investment in digital denture workflow equipment can be high | www.carbon3d.com |
| Burbank Dental Lab Installs Cutting Edge Carbon’s M2 3D … | burbankdental.com | |||
| DMP Dental 100 – 3D Printer | www.3dsystems.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About Carbon 3D Printer Dental Factories in China
What technology does the Carbon 3D printer use for dental applications
The Carbon 3D printer uses Digital Light Synthesis (DLS) technology, which combines digital light projection, oxygen-permeable optics, and programmable resins to produce high-quality dental supplies quickly and with precision. This technology allows for the creation of accurate and durable dental products.
What types of dental products can be made using Carbon 3D printers
You can produce a wide range of dental products, including flexible night guards, surgical guides, removable denture try-ins, gingival masks, and sports guards. Each product is made with specific materials designed for their intended use, such as Keystone’s KeySplint Soft Clear for night guards and KeyGuard for sports guards.
How do the materials used in Carbon 3D printers differ from traditional resin-based 3D printing
The materials used in Carbon 3D printers are enhanced with a second heat-activated programmable chemical, which gives them engineering-grade mechanical properties. This means the dental supplies produced are stronger and less brittle compared to traditional resin-based 3D printing materials.
Are the materials used in Carbon 3D printers safe and approved for dental use
Yes, the materials used are safe and approved. For example, Keystone’s KeySplint Soft Clear is 501k cleared in the U.S., Health Canada approved, and CE marked as a class IIa biocompatible material in the EU. This ensures that the dental products made are safe for patient use.
How efficient is the production process with Carbon 3D printers
The production process is highly efficient. Carbon 3D printers can produce dental supplies at a high volume and speed. For instance, the Automatic Operation (AO) Suite includes software for automated print preparation and the AO Backpack, which can automate printing for up to 14 hours, significantly streamlining the workflow.