Are you curious about the cutting-edge companies in China that are revolutionizing orthodontics with 3D printing technology? Let’s explore the top factories that are making significant strides in this field, from producing precise dental models to custom aligners, and see what sets them apart.
Prismlab, 3d Printer, Invisible Orthodontic Aligners, 3d Printing …
Product Details: The Prismlab One is a high-precision desktop 3D printer designed for the dental and jewelry industries. It features a 405nm light source with Texas Instruments DLP technology, compatibility with various resins, and adjustable light intensity and exposure time via software. The printer has a 5-inch touch screen control with a Chinese interface, supports offline printing, and uses an imported P-Level high-precision module for the z-axis. Key specifications include a forming range of 144x81x120 mm, printing accuracy of XY: 75μm and Z: 20μm, layer thickness of 0.02-0.1 mm, and it uses photopolymer resin. The printer weighs 20 kg, measures 320x300x750 mm,
operates at 220 VAC and 40W, and supports STL, SLC, and OBJ data formats[1][3][5].
Pros:
– High printing accuracy with XY: 75μm and Z: 20μm precision
– Stable performance and compact design
– Compatible with a variety of resins and adjustable light intensity and exposure…
– Supports offline printing and multiple print methods
– Metal shell body for durability and aesthetic appeal
– One-year warranty and comprehensive after-sales service
– High-speed printing capabilities, up to 5-10 times faster than parallel products…
Cons:
– Limited to specific industries such as dental and jewelry
– Interface is entirely in Chinese, which may be a barrier for non-Chinese speaker…
– Weight of 20 kg may be cumbersome for some users
– Power consumption of 40W, which could be a consideration for continuous use
Digital 3D Dental Model Printing Lab – China Orthodontic Lab
Product Details: China Orthodontic Lab offers orthodontic digital services, including 3D dental model printing. This service allows orthodontists to send 3D images online, which are then printed using 3D printers. The process eliminates the need for physical impressions, reducing chair time and material costs. Accepted file formats include STL files, which can be shared via Dropbox or email.
Pros:
– Increased accuracy
– Increased customer satisfaction
– Accelerated production times
– Increased production capacity
– Reduced chair time and material costs
– Digital storage solutions
– Clear aligner connectivity
Cons:
– System accuracy limitations
– Software compatibility issues
– Occasional technical issues
– Initial costs of acquiring digital equipment and training staff
– Workflow adjustments and learning curve associated with adopting new technology
UnionTech Orthodontics 3D Printing Solution for High …
Product Details: UnionTech’s orthodontics 3D printing solution, particularly the D600 and D800 3D printers, is designed for high-volume production of orthodontic aligners. These printers utilize stereolithography (SLA) technology, allowing for a layer thickness of 0.1mm, which meets the printing requirements for invisible dental aligners. The large build area enables the printing of more than 100 pairs of aligners at once. The printers use specially-developed photosensitive resin materials that are cost-effective, exhibit high strength, and are non-toxic. The solution includes dental dedicated 3D printers, printing materials, pre-processing software Polydevs, and the cloud platform Unionfab ONE, covering the entire process from CAD design to
finished 3D-printed products.
Pros:
– High precision with a layer thickness of 0.1mm, suitable for intricate dental al…
– Large build area allowing for the simultaneous printing of over 100 pairs of ali…
– Cost-effective production using photosensitive resin materials with high strengt…
– Timely maintenance and responsive after-sales service ensure production stabilit…
– Ability to customize and mass-produce aligners with high resolution and surface…
Cons:
– Initial investment in the technology may seem substantial, though long-term savi…
– Dependence on specific materials and technology may limit flexibility in certain…
3D Printing – Elite Dental Lab – China outsourcing lab
Product Details: Elite Dental Lab utilizes 3D digital printers known for extreme accuracy, high throughput, and a smooth surface finish. These printers deliver tight-fitting crowns and orthodontic models with a best-in-class smooth surface. The lab provides high-quality dental lab products and services, including full-contour zirconia crowns and bridges, precision-milled for a fit with little chairside adjustment and hand-finished by an expert ceramist.
Pros:
– Extreme accuracy in printing
– High throughput
– Smooth surface finish
– Delivers tight-fitting crowns and orthodontic models
– Precision-milled restorations with little chairside adjustment
– Hand-finished by expert ceramists
Cons:
– No specific cons mentioned on the website
– Potential for higher costs due to advanced technology and high-quality materials
China 3d Printing Orthodontic Models Manufacturer, Supplier
Product Details: FastForm offers advanced 3D printing solutions for orthodontic models using their dental 3D printers. These printers utilize Selective Laser Melting (SLM) and other additive manufacturing technologies. Key features include high precision, stable optical systems, and self-developed software for automatic typesetting. The printers support various metal materials such as Cobalt-Chromium, Titanium, and stainless steel. The FastForm FF-M140C and FF-M220 models have large build volumes, with the FF-M140C capable of producing 150 teeth per shot and the FF-M220 able to print up to 320-350 teeth per baseplate[3][5].
Pros:
– High precision and dimensional accuracy (±0.05mm)[3][5]
– Fast production capabilities, such as printing 150 teeth per shot[5]
– Support for a wide range of metal materials including Cobalt-Chromium, Titanium,…
– Automated typesetting and data processing in minutes[5]
– Stable optical systems and safe production processes[5]
– Remote monitoring and strong stability[5]
Cons:
– High power consumption (e.g., 1.5KW for FF-M140C and 3KW for FF-M220)[3][5]
– Requires protective gases like nitrogen and argon[3][5]
– Large and heavy equipment (e.g., FF-M220 weighs 550kg)[3]
– Complex setup and maintenance requirements, including the need for auxiliary equ…
3D-printed zirconia orthodontic brackets: Effect …
Product Details: The study focuses on 3D-printed zirconia orthodontic brackets produced using two additive manufacturing (AM) methods: digital light processing (DLP) and material jetting (MJ). The brackets were printed in a 90° orientation using a 3D model of a standard Mclaughlin Bennett Trevisi bracket as a reference. The dimensional accuracy and slot heights were evaluated using a scanning electron microscope, an optical scanner, and the Geomagic Control X 3D inspection software.
Pros:
– Both DLP and MJ methods yielded clinically acceptable outcomes, with the root me…
– MJ technology achieved higher accuracy in terms of trueness (RMS = 0.025 ± 0.004…
– DLP met the tolerance requirements for slot height dimensions (mean slot height…
Cons:
– MJ was slightly below the tolerance requirements for slot height dimensions (mea…
– There was a significant difference between the two printing methods, which could…
3D Printing for Orthodontics
The Application of a 3-Dimensional Printing Technique in …
Product Details: The article presents a comprehensive study on the application of advanced materials in renewable energy systems. It focuses on the development and testing of new composite materials for improving the efficiency of solar panels.
Pros:
– Enhanced efficiency of solar panels due to the use of advanced composite materia…
– Cost-effective production process compared to traditional materials.
– Improved durability and lifespan of the solar panels.
– Environmentally friendly materials used in the composition.
Cons:
– Higher initial investment required for the development and implementation of new…
– Limited scalability in the current production setup.
– Potential for inconsistent performance under varying environmental conditions.
– Need for further research to fully optimize the material properties.
Dental 3D Printing – 3D Printers in Orthodontics
Product Details: The Raise3D printers, specifically the N1 and N2 models, are used by Laboratoire Ortho 34 for creating high-quality 3D printed dental models. These printers utilize ideaMaker slicing software to set up the prints. The process involves receiving 3D files obtained from intraoral scans, which are then printed using the Raise3D printers. The finished prints are sent back to the orthodontist. The printers can run autonomously and continuously, even overnight, and support double extrusion and high-quality filament.
Pros:
– Incomparable accuracy of dental pieces using digitally scanned data.
– Elimination of long-time manufacturing processes due to the continuous operation…
– Significant reduction in the difficulty and mess associated with traditional den…
– Ability to produce dental models with a high-quality, vibrant, and white finish.
– Autonomous operation, allowing for continuous production without supervision.
Cons:
– There was a learning curve for the user who had no prior experience with 3D prin…
Dental 3D printing adoption across Asia Pacific—Top three …
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Prismlab, 3d Printer, Invisible Orthodontic Aligners, 3d Printing … | The Prismlab One is a high-precision desktop 3D printer designed for the dental and jewelry industries. It features a 405nm light source with Texas In… | – High printing accuracy with XY: 75μm and Z: 20μm precision – Stable performance and compact design – Compatible with a variety of resins and adjusta… | – Limited to specific industries such as dental and jewelry – Interface is entirely in Chinese, which may be a barrier for non-Chinese speaker… – We… | www.prismlab.com |
| Digital 3D Dental Model Printing Lab – China Orthodontic Lab | China Orthodontic Lab offers orthodontic digital services, including 3D dental model printing. This service allows orthodontists to send 3D images onl… | – Increased accuracy – Increased customer satisfaction – Accelerated production times – Increased production capacity – Reduced chair time and materia… | – System accuracy limitations – Software compatibility issues – Occasional technical issues – Initial costs of acquiring digital equipment and trainin… | china-ortholab.com |
| UnionTech Orthodontics 3D Printing Solution for High … | UnionTech’s orthodontics 3D printing solution, particularly the D600 and D800 3D printers, is designed for high-volume production of orthodontic align… | – High precision with a layer thickness of 0.1mm, suitable for intricate dental al… – Large build area allowing for the simultaneous printing of ove… | – Initial investment in the technology may seem substantial, though long-term savi… – Dependence on specific materials and technology may limit flex… | www.uniontech3d.com |
| 3D Printing – Elite Dental Lab – China outsourcing lab | Elite Dental Lab utilizes 3D digital printers known for extreme accuracy, high throughput, and a smooth surface finish. These printers deliver tight-f… | – Extreme accuracy in printing – High throughput – Smooth surface finish – Delivers tight-fitting crowns and orthodontic models – Precision-milled res… | – No specific cons mentioned on the website – Potential for higher costs due to advanced technology and high-quality materials | www.edl-china.com |
| China 3d Printing Orthodontic Models Manufacturer, Supplier | FastForm offers advanced 3D printing solutions for orthodontic models using their dental 3D printers. These printers utilize Selective Laser Melting (… | – High precision and dimensional accuracy (±0.05mm)[3][5] – Fast production capabilities, such as printing 150 teeth per shot[5] – Support for a wide… | – High power consumption (e.g., 1.5KW for FF-M140C and 3KW for FF-M220)[3][5] – Requires protective gases like nitrogen and argon[3][5] – Large and he… | www.3dfastform.com |
| 3D-printed zirconia orthodontic brackets: Effect … | The study focuses on 3D-printed zirconia orthodontic brackets produced using two additive manufacturing (AM) methods: digital light processing (DLP) a… | – Both DLP and MJ methods yielded clinically acceptable outcomes, with the root me… – MJ technology achieved higher accuracy in terms of trueness (R… | – MJ was slightly below the tolerance requirements for slot height dimensions (mea… – There was a significant difference between the two printing me… | pubmed.ncbi.nlm.nih.gov |
| 3D Printing for Orthodontics | www.3dsystems.com | |||
| The Application of a 3-Dimensional Printing Technique in … | The article presents a comprehensive study on the application of advanced materials in renewable energy systems. It focuses on the development and tes… | – Enhanced efficiency of solar panels due to the use of advanced composite materia… – Cost-effective production process compared to traditional mate… | – Higher initial investment required for the development and implementation of new… – Limited scalability in the current production setup. – Potenti… | www.mdpi.com |
| Dental 3D Printing – 3D Printers in Orthodontics | The Raise3D printers, specifically the N1 and N2 models, are used by Laboratoire Ortho 34 for creating high-quality 3D printed dental models. These pr… | – Incomparable accuracy of dental pieces using digitally scanned data. – Elimination of long-time manufacturing processes due to the continuous operat… | – There was a learning curve for the user who had no prior experience with 3D prin… | www.raise3d.com |
| Dental 3D printing adoption across Asia Pacific—Top three … | www.dental-tribune.com |
Frequently Asked Questions (FAQs)
Frequently Asked Questions About 3D Printing in Orthodontics Factories in China
What is the role of 3D printing in orthodontics factories in China?
In China, 3D printing plays a crucial role in orthodontics by enabling the mass production of customized dental aligners and models. This technology allows for the creation of highly accurate and detailed aligners with incremental changes, which is essential for effective orthodontic treatment. It also streamlines the production process, reducing the need for physical impressions and lowering costs.
How does the 3D printing process work for orthodontic aligners?
The process begins with creating a digital 3D model of the patient’s teeth, which is then sliced into layers. The 3D printer, often using stereolithography (SLA) technology, builds the aligner layer by layer using a specially developed photosensitive resin material. This method ensures high resolution, surface quality, and cost-effectiveness, making it ideal for producing large quantities of aligners.
What are the benefits of using 3D printing for orthodontic aligners?
Using 3D printing for orthodontic aligners offers several benefits. It enhances accuracy and customization, allowing for precise fits tailored to each patient. The process is also more efficient, reducing production time and costs. Additionally, 3D printing minimizes the need for physical impressions, which can be uncomfortable for patients, and it helps in reducing chair time and material costs.
Can 3D printing reduce the cost of orthodontic treatments?
Yes, 3D printing can significantly reduce the cost of orthodontic treatments. By automating the production of aligners and eliminating the need for traditional impression materials and shipping, costs are lowered. Additionally, the use of advanced software and streamlined workflows can reduce production times, further decreasing overall costs for patients.
How do orthodontics factories in China ensure the quality and safety of 3D-printed aligners?
Orthodontics factories in China ensure the quality and safety of 3D-printed aligners through the use of high-quality materials and rigorous quality control processes. They employ advanced 3D printing technologies like SLA, which provide high resolution and surface quality. Moreover, the factories adhere to strict safety standards and use materials that are safe for dental use, ensuring the aligners are both effective and safe for patients.